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1、11.POLISHING工作表面光潔度按照下列標準Referbelowforpolishinggrades:拋光光潔度表標準SPI(DME)MDCGradeRa(uin)加工方法Ra(um)加工方法A00.0081um鉆石膏A10-1#3鉆石膏0.0163um鉆石膏A21-2#6鉆石膏0.0325um鉆石膏A32-3#15鉆石膏0.06415um鉆石膏B00.063#800砂紙B12-3#600砂紙0.064#600砂紙B23-5#400砂紙0.11#400砂紙B39-10#320砂紙0.24#320砂紙C00.24#800砂紙C110-12#800油石0.28#600砂紙C225-28#40

2、0油石0.67#400砂紙C338-42#320油石1.00#320砂紙D00.25濕噴#12玻璃珠D110-12干噴#11玻璃珠0.40濕噴#8玻璃珠D226-32干噴#24氧化珠0.50濕噴#8玻璃珠D3190-230干噴#24氧化珠2.0濕噴#5玻璃珠火花電蝕的光潔度表MDCVDI3400(HASCO)GradeRa(uin)GradeRa(uin)B100.10B230.1560.20B390.30E10.45120.40E20.60150.55E30.80180.80211.10E41.50241.60272.20E53.00303.20E64.00334.50E75.50366.3

3、0E88.00E99.50399.00E1012.004212.50E1115.00E1218.004518.00SPI(DME)D級光潔度的加工方法D1=干噴#11玻璃珠聯距離8”,用lOOpsi,為時5秒D2=干噴#240氧化珠-距離5”,用100psi,為時6秒D3=干噴#24氧化珠-距離6”用100psi,為時5秒注解:SPE=SocietyofPlasticsIndustry(參考有關之紋板)MDC=HongKongMouldandDieCouncil香港模具協會(參考其提供之ABS紋板)VDI3400=歐洲標準(參考有關之紋板)12.TEXTURINGENGRAVINGMARKIN

4、G12.1蝕紋簡介Introductionontexturing:蝕紋目的:增進塑膠零件的外觀質感,使產品呈現多變化或全新的設計。Purpose:Cosmeticrequirementoftheproduct.蝕紋分類:分噴砂和化學蝕刻兩大類化學蝕刻又包括梨地,皮紋,柄紋,幾何圖形,木紋,發線等Types:horning&etching.Itcangiveappearanceofleather/wood/stipple/sandetc.LIP勺LIStandardspecificationsforplasticinjectionmouldtoolsFlextronicsPlasticsTech

5、nology(ShenZhen)Co.,Ltd122:蝕紋深度與出模斜度的關系Depth&draftangleforthetypesoftexturing:蝕紋鋼材僅限于含鉻量較低的金屬,象Nak80(P21),738(P20),738H(P20),718H(P20),S136(420),S136H(420),8407(H13),2083(420).preferredsteelmaterial.12.2.1下面是VDI3400蝕紋的表面粗糙度及出模角度參考.VDItexturedraftreference.CharmNcVDI3400ReiRa(um)Rz(um)DraftangleaPBTN

6、LGPCABS120.0401.50.51.00.5150.562.40.51.00.5180.803.30.51.00.5211.124.70.51.00.5241.606.50.51.51.0272.2410.51.02.01.5303.1512.51.52.02.0334.5017.52.03.02.5366.3024.02.54.03.0399.0034.03.05.04.04212.548.04.06.05.04518.0069.05.07.06.0StandardspecificationsforplasticinjectionmouldtoolsFlextronicsPlasti

7、csTechnology(ShenZhen)Co.,Ltd12.2.2下述表格是美國MoldTech公司提供的參數。若蝕其他公司型號要對照兩者紋板找到相當的型號再參照表。表格中出模斜度是根據ABS料測定而得。實際運用時要根據成形條件,成形材料,膠厚的變化等情況作調整。BelowisthestandardrecommendedbyMoldTechforreference.Ifusingothersupplier,doensuretheirspecificationissimilar.ThetechnicaldatainthebelowtableisrespectedtoABSmaterial.I

8、nactualsituation:alwaystakeconsiderationoftheproductfinishingrequirement,theproductmaterial,productthickness,productcomplexityfeaturesetcMoldTech蝕紋制作參考資料(Technicaldata)Mold-TechAMold-TechBPtn.#Depth(metric)MiniDraftAnglePtn.#Depth(metric)MiniDraftAngleMT-110000.011MT-112000.07624.5MT-110100.02541.5M

9、T-112050.06354MT-110200.03812.5MT-112100.08895.5MT-110300.05083MT-112150.11436.5MT-110400.07624.5MT-112200.1277.5MT-110500.11436.5MT-112250.11436.5MT-110600.07624.5MT-112300.06354MT-110700.07624.5MT-112350.10166MT-110800.05083MT-112400.03812.5MT-110900.08895.5MT-112450.05083MT-111000.15249MT-112500.

10、06354MT-111100.06354MT-112550.05083MT-111200.05083MT-112600.10166MT-111300.06354MT-112650.17787MT-111400.06354MT-112700.10166MT-111500.069854MT-112750.08895MT-111600.10166MT-112800.13978Mold-TechCMold-TechDPtn.#Depth(inch)MiniDraftAnglePtn.#Depth(Inch)MiniDraftAngleMT-113000.06353.5MT-114000.05083MT

11、-113050.1277.5MT-114050.06354MT-113100.1277.5MT-114100.08895.5MT-113150.02541.5MT-114150.05083MT-113200.06354MT-114200.06354MT-113250.07624.5MT-114250.08895.5MT-113300.05083MT-114300.177810MT-113350.05083MT-114350.25415MT-113400.07624.5MT-114400.01271.5MT-113450.07624.5MT-114450.03812.5ZIOMT-113500.

12、08895.5MT-114500.06354MT-113550.06354MT-114550.07624.5MT-113600.08895.5MT-114600.08895.5MT-113650.11437MT-114650.1277.5MT-113700.10166MT-114700.05083MT-113750.10166MT-114750.05083MT-113800.10166MT-114800.07624.512.2.3下述表格是日本妮紅咬花公司提供的參數。若蝕其他公司型號要對照兩者紋板找到相當的型號再參照表。表格中出模斜度是根據ABS料測定而得。實際運用時要根據成形條件,成形材料,

13、膠厚的變化等情況作調整。BelowisthestandardrecommendedbyNihonforreference.Ifusingothersupplier,doensuretheirspecificationissimilar.ThetechnicaldatainthebelowtableisrespectedtoABSmaterial.Inactualsituation:alwaystakeconsiderationoftheproductfinishingrequirement,theproductmaterial,productthickness,productcomplexit

14、yfeaturesetcNIHONETCHING蝕紋制作參考資料咬花番號最小拔模斜度平均深度值H打光程度加工種類HN-DS11157800噴砂咬花HN-DS121.51013600800HN-DS1321215600800HN-DS1421319600800HN-DS0132530320HN-DS0243540320HN-DS0343642320化學咬花HN-DS044.53843320HN-DS051.5913800HN-DS0621419800HN-DS072.51924600HN-DS0832530400梨地NO.1289#400梨地NO.22.51516#400梨地NO.331517#

15、400梨地NO.43.51618#400梨地NO.542023#400梨地NO.64.52530#400梨地NO.764042#320梨地NO.865760#320梨地NO.966066#320S-半光澤G-半光澤5FlextronicsPlasticsTechnology(ShenZhen)Co.,LtdStandardspecificationsforplasticinjectionmouldtoolsNO.111.7鏡面NO.211鏡面NO.311.4鏡面NO.411.81000NO.512.91000NO.61.541000NO.71.56.5#800NO.827#800NO.92.5

16、7.7#800NO.1031011#600NO.11341215#600NO.12451618#600S-半光澤G-半光澤HN202.51214#400HN2131517#400HN22342325#400HN23453337#320HN2441921#320HN2542325#320HN2642630#320HN2753740#320HN28564143#320HN29564550#320HN3065863#320HN3166573#320S-半光澤G-半光澤HN1000145#800HN1001156#800HN10021.58#800HN1003134#800HN1004145#800H

17、N1005156#800HN100621011#600HN10072.51213#600HN100831719#600HN10091.567#600HN1010278#600HN101131314#600HN10123.52527#400HN101343337#400FlextronicsPlasticsTechnology(ShenZhen)Co.,LtdStandardspecificationsforplasticinjectionmouldtoolsHN101454350#400HN101531921#400HN101643233#320HN101753638#320S-半光澤G-半光

18、澤HN20001.589#600HN200121315#600HN20022.52234#400HN20033.54044#400HN200444447#400HN20055.56165#400HN20065.56063#400HN200756164#400HN200856366#400HN200933335#400HN20103.54346#400HN201122021#400HN201232832#400HN20133.53035#400HN20142.51922#400HN20152.52529#400HN201633338#400HN201743841#400HN201845058#4

19、00HN201957075#400HN202021623#400HN20212.52326#400HN202232527#400HN202343034#400HN20244.54250#400HN202555256#400HN202656270#400S-半光澤G-半光澤HN30001.545#800HN30011.556#800HN30021.579#800HN30032.5811#800HN300431015#600HN300531618#600HN30063.51720#600StandardspecificationsforplasticinjectionmouldtoolsFlext

20、ronicsPlasticsTechnology(ShenZhen)Co.,LtdHN30071.579#600HN30082911#600HN30092.51214#600HN30102.51518#600HN301131822#600HN30123.52428#600HN30133.52731#600S-半光澤G-半光澤12.2.4ENGRAVING&MARKING12.21標記,符號簡介Introductiononengraving&marking:塑料制品上的文字或符號表現形式有Letter/number/symbol/logoontheproduct:1制品上為凸字(模具上為凹字)便于用機械加工的方法加工模具制模方便,但制品的凸字易磨損。Theproducthasraisedletters(steelissunk-intomold).Thisiseasytomachineintothemoldsteel.Howeve

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