操作手冊(cè)/克朗斯Krones/灌裝機(jī)

WahahaOperationManualBloc/FillerDV-d19-xxxx-x1Filler–MainscreenIActual

user,actual

type,date,timeActual

page,pathCountofactive

alarmsVisualization

pressure

bowl(blue),input

setpoint(green)Message

number,cleartextalarmVisualization

level

filler

bowl(blue),input

setpoint(green)Buttontoopen/close

alarmlistVisualization

temperatureoffiller

bowl/productVisualizationoftotalruntimeofmachineButtonKrones

menuButtonMMAmenuButtonMainscreenButtonFavouritesButtonspageback/forwardButtonToolsmenuDV-d19-xxxx-x2Filler–MainscreenIIVisualizationoffiller

speedButtontoswitchtoblocflow

chartsPrograms

single

componentsButtontosetallproduction

functionsinautomaticmodeButtonstoincrease/reduce

filler

speed(up/down)Numberoffilled

bottles

sincelastresetButtonchangetomain

screen,generalMMAButtonchangetoFilling

valve

controllerFVCButtonchangetoRinservalve

controllerRVCButtonchangetoServo

capper,ModuleSCSButtontosetallvalves/pumpsinautomaticmodeVisualizationofoperationmode(bloc/single

machine)Inputfield

for

direct

changeoffiller

speedButtontoswitchtotype

managementOpenpage

safety

circuit

DV-d19-xxxx-x3Filler–ToolsScreenshot

function:actual

screenwillbe

savedonUSBmemorystick,whichhasbe

pluggedinPCScontrollerButtontoejectUSBmemorysticksafelyButtontoactivate

screen

cleaning

functionButtontoactivate

mouse

function(left,rightmouse

click)Buttontoopen

calculator

windowButtontoopen/close

tools

menuButtontoopen

keyboardButtontochangetogerman

languageButtontochangetoenglish

languageButtontochangetocustomer

languageDV-d19-xxxx-xFiller–Program

selectionFolderstoselect

page

for

single

machinesPath

page:MMA>Program

selection>“machine

part“Actual

selected

programofcap

disinfection(green)Buttontoset

production

functionsinautomaticmodeButtontoset

valves/pumpsinautomaticmodeNon-production

programs,groupedatrightsideRegular

production

programs,groupedatleft

sideRemark:Structureofprogram

selectionofallblocmachine

parts

is

similar.Actual

program(one/machine

part)is

markedingreen.The

activationofthe

automatic

modes

are

affectingALLmachine

partsandcan

be

done

from

each

page.The

switch

for

the

externalstartaffectsallmachine

parts!In?0“position(grey)the

programs

can

be

changed

manually

by

pressing

the

desired

switch(changetogreen).The

enable

signaltothePCSis

setto?0“.Is

the

externalstartchangedto?I“(green),the

machine

programs

changetothe

program

requested

from

thePCS!Blocwillbe

controlled

by

thePCS.Enable

signal

is

setto?1“.Buttonsfor

activation/deactivationofexternalstartDV-d19-xxxx-x5Filler–Program

selectionProgram

pageofrinser,similartothe

othersPath

page:MMA>Program

selection>RinserActual

selected

programofcap

disinfection(green)Buttontoset

production

functionsinautomaticmodeSetpoint

change-over

temperature

for

heatingup-Steam

barriers

switch

from

draintosteam

trapNon-production

programs,groupedatrightsideRegular

production

programs,groupedatleft

sideProgram

selectionoftransfer

valvesSetpoint

temperature(min.)forstartsterilizationtimeSetpoint

temperature

for

heatingupactivated

steam

barrier-Steam

valvewillbe

closed

above

this

valueSetpoint

temperature

heatingupactivated

steam

barrier–Steam

valvewillbe

opend

below

this

valueMinimumtimefor

temperature

higher

than

sterilization

temperaturetoreleasesterilesignals

after

activationofconcerned

steam

barrier

Path

page:MMA>Program

selection>Transfer

valvesDV-d19-xxxx-x6Filler–Safety

circuitSchematic

drawingoffillerbloc(isolator),electric

cabinets,panelsandvalve

manifoldstolocate

faultsIndicationfaultsafety

circuit(rinser)–toresetinelectric

cabinetofrinser(orangebutton)Buttontoopen

pageofsafety

circuitIndication

for

open

guard(offiller)–Closewindow/door

completelyandscrewdownlock–thenpressblue

lit

reset

button

Information:

Faults

are

indicated

byredspotsandalarm

messagesNotreseted

emergency

stops

are

visualizedinthe

samewayToreset

fixed

faults

the

blue

reset

buttonatthe

filler

panelhastobe

pressed

finally

Machine

only

can

be

turned

ifallfaults(redspots)are

goneIndication

for

electronic/synchronisationfault–resetfaultor/and

jog

machineIndication

forfaultservo

motors

capper–resetfaultandsetinautomaticmodeKeyatcontrol

panel

filler

isinset-upmode(I)Reset(blue)buttonatfiller

panelToreset

linebreakerspullredbutton

orpressblue

buttonDV-d19-xxxx-x7Filler–OperatorpageButtonsfor

closure

sorter:manualoff(0)/manualon(I)/automaticmodeActivation

buttontoempty

the

lineFieldtoset

production

functions/valvesandpumpsinautomaticmodeParameterfield

for

levelandpressureoffiller

bowlinproductionOpenpageFieldofactive

programsofsingle

machinesField

for

machine

modes:Blocmode–alldrives

are

selected/rinsermode–rinser

drive

ison/fillermode–only

filler

drive

is

selectedButtonsfor

closure

stopperatendofcap

chute:manualoff(0)/manualon(I)/automaticmodeButtonsfor

cap

supply

unit(Gassner):manualoff(0)/manualon(I)/automaticmodeButtonsreset

lubrication

malfunction

or

manual

activation(I)oflubricationoffiller

or

rinserButtonsfor

bottle

outlet

conveyor

belt

after

capper:manualoff(0)/manualon(I)/automaticmodeVisualization

filler

speedandinput

field/buttonstochange

filler

speedDV-d19-xxxx-x8Filler–Typemanagement–RecipelistPath:MMA>Recipe

management>Process

parameterCurrent

typeandrecipe:Numberandnameofproduct;Numberandnameofbottle/closureNumberofrecipe

requested

fromPCSButtontosaverecipeButtonstorename

recipeButtontoopenlistofrecipesButtontoedit

recipeButtonstoprint

recipeButtonstoopen

type

parameter

pages(1/6to6/6)ofselected

recipe:General

Setpoint

parameters

level

Measured

values

Pressure

Product

data01

Product

data02Buttonstodelete

recipeDV-d19-xxxx-x9Filler–Typemanagement–General/Measured

valuesSetpoint

rinse

stream

detection.Signalofpressure

transmitter

must

be

higher

than

setpoint

for

correct

treated

bottles(channel1=PAA)Setpoint

rinse

stream

detection.Signalofpressure

transmitter

must

be

higher

than

setpoint

for

correct

treated

bottles(channel2=sterilewater)Numberofpage(here3/6),recipeonline=activeName/numberofrecipe,nameofpageButtontosaverecipeandexit

type

managementButtontoexit

type

managementButtontosavesetting/changesofcurrent

pageButtontoopen

tools

menuButtontochange1page

forwardintype

managementButtontochange

one

pagebackintype

managementNumberofpage(here1/6),recipeonline=activeFlowratefor

heat

retention

filler

during

productionFlowratefiller

for

heatingupmachineMinimumtemperature

for

releaseofbottlelockSetpoint

filling

temperature

for

heating

controlDV-d19-xxxx-x10Filler–Typemanagement–Setpoint

parametersMaximumfilling

speedinbottlesperhourSetting

level

productLT100incentral

bowlSetpoint

minimum

alarm

levelinbowlSetpoint

maximum

alarm

levelinbowlSpecialparameter

fields(six)for

the

settingofthe

product

infeed

valveQ100atthe

fillertokeep

the

levelinthe

ringbowl

stable.Further

information

see…!!!!Fineadjustmenttoopen

bottlelockinFCP(FineClockPulse),machine

parameterFineadjustmenttoclose

bottlelockinFCP(FineClockPulse),machine

parameterFineadjustment

for

active

bottlelockinFCP(FineClockPulse),machine

parameterFineadjustmenttoopen

gripperinFCP(FineClockPulse),machine

parameterFineadjustmenttoclose

gripperinFCP(FineClockPulse),machine

parameterNumberofpage(2/6)oftype

managementDV-d19-xxxx-x11Filler–Typemanagement–Pressure/Product

data01Setpoint

pressurePIT120central

bowl

during

productionSetpoint

fixed

value

for

valve

openingQ200Numberofpage(4/6)oftype

managementButtonfieldtoactivate/deactivateliquidnitrogen

dosing

system,if

installed(here

deactivated)RemarkInthe

following

product

data

fields

only

onemodeperboxcan

be

selected.The

activemodeis

filled

withablack

spot.Pressawhite

fieldtochange

themodeandsavesetting.Numberofpage(4/6)oftype

managementButtonfieldtoactivate/deactivateandselect

cap

sorterandcap

disinfection

system(hereno.2is

selected)Buttonfieldtoactivate/deactivategasoverlayatcentral

bowl

filler(heresterileair

is

selected)Buttonfieldtoselect

fillingmode(heremodewith

pressureinthe

filler

central

bowl

during

filling

is

active)DV-d19-xxxx-x12Filler–Typemanagement–Product

data02Buttonfieldtoactivate/deactivate

rinsing

jet

detection(here

unit

is

activated)Numberofpage(6/6)oftype

managementButtonfieldtodetermine

the

sensitivityofthe

filled

product(here

setasnot

critical).The

actual

product

is

declaredas?mixedmilkbeveragesAccordingtothe

sensitivity

settingdifferenttimeintervals

for

the

intermediate

disinfectionofthe

isolator

during

production

are

validDV-d19-xxxx-x13Filler–Signalexchange/BitvaluesOpenpageviamenu

MMA>Diagnostics>Signal

transmissionButtonsfordifferentfoldersofsignalsSignalinautomaticmode(lightgrey)Realvalueofsignal(?0“or?1“)Buttontoopenlistofsingle

machines

for

outgoing

signals

for

selectionButtontoopenlistofsingle

machines

for

incoming

signalsNameofsignalNameofselected

list/machineofincoming

signalsSignalexchangeinautomaticmode(=ALL

signalsinautomode)SignalexchangeinmanualmodeManually

set(forced)signalto?1“(green)Manually

set(forced)signalto?0“(grey)Preselectionto?reset“signal(=automatic)Preselection

set

signalto?1“Preselection

set

signalto?0“Proceduretoforceone

signal(ATTENTION!DANGER!):Changesignal

exchangeinmanualmode

Preselect

requested

value

for

signal?0“/?1“/“reset“Pressbuttonofdesired

signalNameofselected

list/machineofsignalsDV-d19-xxxx-x14Filler–Signalexchange/AnalogvaluesOpenpageviamenu

MMA>Diagnostics>Signal

transmissionButtonsfordifferentfoldersofvaluesValuesinautomaticmode(lightgrey)RealvalueButtontoopenlistofsingle

machines

for

outgoing

valuesButtontoopenlistofsingle

machines

for

incoming

valuesField

for

descriptionofvalueNameofselected

list/machineofincoming

signalsSignalexchangeinautomaticmode(=ALL

signalsinautomode)SignalexchangeinmanualmodeInputfield

for

forced

values(manualmode)Proceduretoforceone

value(ATTENTION!DANGER!):Changesignal

exchangeinmanualmode

Preselect

requested

value

for

signal?0“/?1“/“reset“Pressbuttonofdesired

signalNameofselected

list/machineofvaluesDV-d19-xxxx-x15PCS–Signalexchange/OverviewandParametervaluesFolder

signal

exchange

overview,allmachinesPartfor

incoming

signals(left

side)Partfor

outgoing

signals(rightside)Partsofthe

signal

exchange

which

contains

forced

signals

are

yellow

marked!DV-d19-xxxx-x16Filler–FVC–Program

parameterFolder

signal

exchange

overview,allmachinesDV-d19-xxxx-x17Filler–RVC–Program

parameterPath

for

pageofRVC(>Program

parameters)Confirm

changes

Scrollmarked

line(blue)inprogramup/downAddanew

step/line

above

marked

lineButtonstoscrollinprogramlistColumn

for

unitofprogram

step:CP,FCP(ClockPulse)=positioninmachineTypeparameters=timeloaded

from

type

parameters

page,dependingonbottle

typems=timeinmillisecondsAddanew

step/line

below

marked

lineDelete

marked

step/lineActivationofvalvesatrinsing

station:

Channel1(PAA)=off(grey,closed)

Channel2(sterilewater)=on(green,open)Functionsofbuttons

see

type

managementColumn

for

setpointofprogram

step:

values

for

machine

positions

or

times

Numbersandclear

textsoftype

parameterstoloadColumn

for

step

numberofprogramNumberandnameofprogramPage(1/4)ofprogram

parametersColumn

for

descriptionofprogram

stepDV-d19-xxxx-x18Filler–RVC–Typetimes/RelativetypeanglePath

for

pageofRVCFieldtodescribe

the

functionoftype

timesNumberingofthe

type

times

like

usedinthe

rinsing

programs(1to20)ButtontoopenlistoffunctionsincleartextCleartextofselected

function,nameoftypetimeNumberandnameofprogramPage(2/4)ofprogram

parametersFieldtodescribe

the

functionsofrelativetype

anglesAtthis

machine

normally

not

usedPage(3/4)ofprogram

parametersDV-d19-xxxx-x19Filler–RVC–Absolutetypeangle/Sort

parametersPath

for

pageofRVCNumberingofthe

type

times

like

usedinthe

rinsing

programs(1to10)Fieldtodescribe

the

functionsofrelativetype

anglesAtthis

machine

normally

not

usedPage(4/4)ofprogram

parametersPath

for

pageofRVC(>Sort

parameters)Maximumspeed

for

bottle

typePage(1/5)parameterofsort

parametersNumberandnameofselected

bottle

type

Remark:

Program

parameters

are

concerningallbottle

types

Sort

parameters

are

concerning

one

bottle

type

onlyDV-d19-xxxx-x20Filler–RVC–Typetimes/Relativetype

anglesPath

for

pageofRVC(>Sort

parameters)Numberoftypetimeaccordingtoprogram

parametersSetting

for

typetimeinms(here500ms)Page(2/5)ofsort

parametersNumberandnameofbottle

typeNumberoftypeangleaccordingtoprogram

parametersPositionoftypeangleinclock

pulses(CP/FCP)Page(3/5)ofsort

parametersDV-d19-xxxx-x21Filler–RVC–Absolutetype

angles/DerivativeactionPath

for

pageofRVC(>Sort

parameters)Numberofangl